 |
| Quantity: | |
|---|---|
| Parameter | Value |
|---|---|
| Product Name | High-Quality OEM Ductile Iron Casting |
| Supplier | Jinhong |
| Location | China |
| Application | Machinery |
| Customization | Available |
| Processing | Casting + Machining + Surface Treatment |
| Service | OEM, ODM Customization |
| Certification | ISO9001:2015 |
| Standard | ASTM |
| Tolerance | 0.01mm |
| Material | Gray Iron, Ductile Iron |
| Additional Material | Iron, Steel, Aluminum, Brass |
| Casting Process | Sand Casting, Investment Casting, Lost Wax Casting, CNC Machining |
| Surface Treatment | Sand Blasting, Polishing, Plating, Powder Coating, Anodizing |
As a leading OEM ductile iron casting supplier, we deliver high-quality, custom-machined components that combine the toughness of ductile iron with precision engineering. Cast from premium alloys (e.g., ASTM A536 Grade 65-45-12, 80-55-06), our products undergo rigorous heat treatment and CNC machining to meet tight tolerances (CT9-10, ISO 8062), ideal for complex, load-bearing applications in automotive, industrial machinery, and renewable energy sectors.
Premium Ductile Iron Alloys
Mechanical Excellence:
Tensile strength 65-80ksi (448-552MPa), elongation 12-18%, and impact resistance 30-50J (Charpy V-notch), balancing strength and ductility for dynamic loads.
Grades compliant with ASTM A536, EN 1563, and ISO 1083, ensuring consistency across global standards.
Microstructure Control: Austempering/normalizing processes optimize ferrite-pearlite balance, reducing brittleness and improving fatigue life (endurance limit ≥300MPa, 10⁷ cycles).
OEM-Driven Customization
Design-to-Production Flow: In-house engineers convert 3D models to casting-ready designs, optimizing wall thickness (5-100mm), draft angles (3-5°), and machining allowances for cost efficiency.
Precision Machining: Post-casting CNC machining achieves IT10-12 tolerance (±0.05-0.1mm) and surface roughness Ra ≤1.6μm for critical features (e.g., bolt holes, sealing surfaces).
Quality Assurance Rigor
100% Traceability: Each part tracked from melt to delivery, with Mill Test Reports, heat treatment records, and non-destructive test results (UT/MT/PT) available via QR code.
Defect Control: Porosity ≤1%, achieved through low-pressure sand casting and automated mold alignment, surpassing industry standards (ASTM E1426).
Surface & Heat Treatments
Surface Finishes: Shot blasting, zinc plating (8-15μm), and epoxy coating (70-100μm) for atmospheric/chemical corrosion resistance (salt spray 1000h, ASTM B117).
Heat Treatment Options: Annealing for stress relief, quenching-tempering for hardness (HB 190-260), and austempering for superior impact resistance (ISO 6892-1 compliant).
Automotive Manufacturing:
Engine mounts, brake caliper brackets, and differential cases (IATF 16949 certified), reducing weight by 20% compared to steel while maintaining strength.
Industrial Machinery:
Gearbox housings, pump casings, and conveyor rollers for agricultural machinery, resisting wear from particulate matter (abrasion loss ≤25mg/1000 cycles, ASTM G65).
Renewable Energy:
Wind turbine hubs and solar tracker brackets (IEC 61400-1 compliant), withstanding cyclic loads and harsh environmental conditions.
OEM Expertise & Scalability
15+ years supporting global OEMs, with experience in APQP, PPAP Level 3, and FMEA to ensure first-time quality for high-volume production (5000+ pcs/month).
Advanced Manufacturing
Proprietary robotic mold alignment system (CN 202310123456) reduces dimensional by 60%, achieving CT9 precision in sand casting—ideal for complex geometries.
Global Compliance
Certified to ISO 9001:2015, IATF 16949, and AS9100D (aerospace), with materials sourced from EU/US mills (traceability 100%, REACH SVHC-free).
Rapid Prototyping
7-day turnaround for 3D-printed sand molds and 15-day delivery for aluminum alloy prototypes, accelerating new product development by 30%.
| Parameter | Value |
|---|---|
| Product Name | High-Quality OEM Ductile Iron Casting |
| Supplier | Jinhong |
| Location | China |
| Application | Machinery |
| Customization | Available |
| Processing | Casting + Machining + Surface Treatment |
| Service | OEM, ODM Customization |
| Certification | ISO9001:2015 |
| Standard | ASTM |
| Tolerance | 0.01mm |
| Material | Gray Iron, Ductile Iron |
| Additional Material | Iron, Steel, Aluminum, Brass |
| Casting Process | Sand Casting, Investment Casting, Lost Wax Casting, CNC Machining |
| Surface Treatment | Sand Blasting, Polishing, Plating, Powder Coating, Anodizing |
As a leading OEM ductile iron casting supplier, we deliver high-quality, custom-machined components that combine the toughness of ductile iron with precision engineering. Cast from premium alloys (e.g., ASTM A536 Grade 65-45-12, 80-55-06), our products undergo rigorous heat treatment and CNC machining to meet tight tolerances (CT9-10, ISO 8062), ideal for complex, load-bearing applications in automotive, industrial machinery, and renewable energy sectors.
Premium Ductile Iron Alloys
Mechanical Excellence:
Tensile strength 65-80ksi (448-552MPa), elongation 12-18%, and impact resistance 30-50J (Charpy V-notch), balancing strength and ductility for dynamic loads.
Grades compliant with ASTM A536, EN 1563, and ISO 1083, ensuring consistency across global standards.
Microstructure Control: Austempering/normalizing processes optimize ferrite-pearlite balance, reducing brittleness and improving fatigue life (endurance limit ≥300MPa, 10⁷ cycles).
OEM-Driven Customization
Design-to-Production Flow: In-house engineers convert 3D models to casting-ready designs, optimizing wall thickness (5-100mm), draft angles (3-5°), and machining allowances for cost efficiency.
Precision Machining: Post-casting CNC machining achieves IT10-12 tolerance (±0.05-0.1mm) and surface roughness Ra ≤1.6μm for critical features (e.g., bolt holes, sealing surfaces).
Quality Assurance Rigor
100% Traceability: Each part tracked from melt to delivery, with Mill Test Reports, heat treatment records, and non-destructive test results (UT/MT/PT) available via QR code.
Defect Control: Porosity ≤1%, achieved through low-pressure sand casting and automated mold alignment, surpassing industry standards (ASTM E1426).
Surface & Heat Treatments
Surface Finishes: Shot blasting, zinc plating (8-15μm), and epoxy coating (70-100μm) for atmospheric/chemical corrosion resistance (salt spray 1000h, ASTM B117).
Heat Treatment Options: Annealing for stress relief, quenching-tempering for hardness (HB 190-260), and austempering for superior impact resistance (ISO 6892-1 compliant).
Automotive Manufacturing:
Engine mounts, brake caliper brackets, and differential cases (IATF 16949 certified), reducing weight by 20% compared to steel while maintaining strength.
Industrial Machinery:
Gearbox housings, pump casings, and conveyor rollers for agricultural machinery, resisting wear from particulate matter (abrasion loss ≤25mg/1000 cycles, ASTM G65).
Renewable Energy:
Wind turbine hubs and solar tracker brackets (IEC 61400-1 compliant), withstanding cyclic loads and harsh environmental conditions.
OEM Expertise & Scalability
15+ years supporting global OEMs, with experience in APQP, PPAP Level 3, and FMEA to ensure first-time quality for high-volume production (5000+ pcs/month).
Advanced Manufacturing
Proprietary robotic mold alignment system (CN 202310123456) reduces dimensional by 60%, achieving CT9 precision in sand casting—ideal for complex geometries.
Global Compliance
Certified to ISO 9001:2015, IATF 16949, and AS9100D (aerospace), with materials sourced from EU/US mills (traceability 100%, REACH SVHC-free).
Rapid Prototyping
7-day turnaround for 3D-printed sand molds and 15-day delivery for aluminum alloy prototypes, accelerating new product development by 30%.
