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Product Specification
Parameter | Value |
---|---|
Product Name | High-Quality OEM Ductile Iron Casting |
Supplier | Jinhong |
Location | China |
Application | Machinery |
Customization | Available |
Processing | Casting + Machining + Surface Treatment |
Service | OEM, ODM Customization |
Certification | ISO9001:2015 |
Standard | ASTM |
Tolerance | 0.01mm |
Material | Gray Iron, Ductile Iron |
Additional Material | Iron, Steel, Aluminum, Brass |
Casting Process | Sand Casting, Investment Casting, Lost Wax Casting, CNC Machining |
Surface Treatment | Sand Blasting, Polishing, Plating, Powder Coating, Anodizing |
Features of Ductile Iron Casting
High-Strength
One of the properties of ductile iron casting is high tensile strength – hence the most preferred material for such high loaded components. This tensile durability allows ductile iron cast parts to resist highly pressurized and vibrating conditions, usually replacing steel in critical applications.
Flexibility
Ductile iron casting is extremely pliable in terms of design flexibility and can virtually allow the production of any shape, no matter how complex, without breaking its structural integrity; these features make it a most suitable material for the variety of uses to which components must be put.
Resistance
Ductile iron offers excellent corrosion and wear resistance, generally much better than other cast materials. Therefore, ductile iron is a prime candidate for parts used in environments exposed to moisture, chemicals, or elevated levels of abrasion, such as in marine or industrial machinery.
Stability
Ductile iron casting is thermally stable. It can withstand considerable temperature variations without warping or losing strength and is hence reliable for application in high-temperature environments such as in engine components or ship equipment.
Cost-Effectiveness
Ductile iron casting is less expensive to produce than cast steel, while offering comparable mechanical properties. Its lower material and machining costs provide a cost-efficient option for industries requiring large-scale production without compromising on quality.
Applications of Ductile Iron Casting
Automotive Industry
Ductile iron castings are commonly used in the automotive sector for critical parts like crankshafts, engine blocks, and suspension systems. Their high strength and fatigue resistance make them ideal for handling the stress and vibrations encountered in vehicle operation.
Construction Equipment
Ductile iron castings are used in various construction machinery components, including gears, hydraulic parts, and support structures. Their durability and load-bearing capacity make them reliable for equipment that endures heavy-duty work and exposure to rugged environments.
Marine Engineering
In the marine industry, ductile iron is used for ship components such as engine bases, water pump housings, and propeller blades. Its corrosion resistance and ability to withstand both pressure and shock are essential for applications in saltwater environments.
Agricultural Machinery
Ductile iron is widely utilized in agricultural machinery, including plow shares, disc harrows, and tractor components. The material’s resilience against impact and wear ensures that these parts perform reliably under prolonged and rough usage in farming conditions.
Energy Sector
Ductile iron castings are integral to power generation equipment like wind turbines, mining machinery, and pipeline valves. With excellent tensile strength and oxidation resistance, ductile iron can withstand the extreme temperatures and pressures found in energy and mining applications.
Product Specification
Parameter | Value |
---|---|
Product Name | High-Quality OEM Ductile Iron Casting |
Supplier | Jinhong |
Location | China |
Application | Machinery |
Customization | Available |
Processing | Casting + Machining + Surface Treatment |
Service | OEM, ODM Customization |
Certification | ISO9001:2015 |
Standard | ASTM |
Tolerance | 0.01mm |
Material | Gray Iron, Ductile Iron |
Additional Material | Iron, Steel, Aluminum, Brass |
Casting Process | Sand Casting, Investment Casting, Lost Wax Casting, CNC Machining |
Surface Treatment | Sand Blasting, Polishing, Plating, Powder Coating, Anodizing |
Features of Ductile Iron Casting
High-Strength
One of the properties of ductile iron casting is high tensile strength – hence the most preferred material for such high loaded components. This tensile durability allows ductile iron cast parts to resist highly pressurized and vibrating conditions, usually replacing steel in critical applications.
Flexibility
Ductile iron casting is extremely pliable in terms of design flexibility and can virtually allow the production of any shape, no matter how complex, without breaking its structural integrity; these features make it a most suitable material for the variety of uses to which components must be put.
Resistance
Ductile iron offers excellent corrosion and wear resistance, generally much better than other cast materials. Therefore, ductile iron is a prime candidate for parts used in environments exposed to moisture, chemicals, or elevated levels of abrasion, such as in marine or industrial machinery.
Stability
Ductile iron casting is thermally stable. It can withstand considerable temperature variations without warping or losing strength and is hence reliable for application in high-temperature environments such as in engine components or ship equipment.
Cost-Effectiveness
Ductile iron casting is less expensive to produce than cast steel, while offering comparable mechanical properties. Its lower material and machining costs provide a cost-efficient option for industries requiring large-scale production without compromising on quality.
Applications of Ductile Iron Casting
Automotive Industry
Ductile iron castings are commonly used in the automotive sector for critical parts like crankshafts, engine blocks, and suspension systems. Their high strength and fatigue resistance make them ideal for handling the stress and vibrations encountered in vehicle operation.
Construction Equipment
Ductile iron castings are used in various construction machinery components, including gears, hydraulic parts, and support structures. Their durability and load-bearing capacity make them reliable for equipment that endures heavy-duty work and exposure to rugged environments.
Marine Engineering
In the marine industry, ductile iron is used for ship components such as engine bases, water pump housings, and propeller blades. Its corrosion resistance and ability to withstand both pressure and shock are essential for applications in saltwater environments.
Agricultural Machinery
Ductile iron is widely utilized in agricultural machinery, including plow shares, disc harrows, and tractor components. The material’s resilience against impact and wear ensures that these parts perform reliably under prolonged and rough usage in farming conditions.
Energy Sector
Ductile iron castings are integral to power generation equipment like wind turbines, mining machinery, and pipeline valves. With excellent tensile strength and oxidation resistance, ductile iron can withstand the extreme temperatures and pressures found in energy and mining applications.