 |
| Quantity: | |
|---|---|
Crafted from high-chromium, nickel-based alloys (e.g., ASTM A297 HC, HCS), these castings undergo rigorous heat treatment to achieve optimal hardness (HRC 55-65) and toughness, ideal for heavy-duty components in mining, cement, and steel industries. The customizable design supports complex geometries and tight tolerances (CT9-10, ISO 8062), ensuring seamless integration into high-wear applications.
Premium Alloy Formulations
Abrasion Resistance: Chromium content 20-30% enhances carbide formation, reducing wear loss by 40% compared to standard carbon steel.
Alloy Options:
High-chromium iron (HRC 58-62): Ideal for abrasive slurries (e.g., mineral processing).
Nickel-chromium steel (UTS ≥850MPa): Balances wear resistance and impact toughness for moderate-load applications.
Precision Casting Technology
Complex Geometry Support: Lost foam and investment casting processes enable intricate designs (undercuts, thin walls ≥3mm), with dimensional accuracy ±0.2% of feature size (CT9, ISO 8062).
Heat Treatment Excellence: Normalizing/tempering cycles optimize microstructure (martensite + carbides), achieving impact resistance ≥20J/cm² (ASTM A747 Grade HC).
Customization Capabilities
Tailored Solutions: In-house metallurgists design alloys for specific wear mechanisms (adhesive, abrasive, erosive), with material certificates (Mill Test Reports) provided for each batch.
Surface Treatments: Optional tungsten carbide cladding (thickness 1-5mm) and shot peening (coverage ≥90%) to further enhance surface hardness and fatigue life.
Environmental Resistance
Temperature Stability: Operational from -40°C to 600°C, maintaining 85% of room-temperature hardness at 500°C (tested per ISO 6892-1).
Corrosion Resistance: Nickel-based alloys resist mild acids (≤20% H2SO4) and atmospheric corrosion (salt spray 1000h, ASTM B117), ideal for coastal or chemical plant environments.
Mining Equipment:
Jaw crusher liners, ball mill media, and conveyor components resisting abrasive ore particles (hardness ≥600HB).
Cement & Construction:
Kiln tyres, roller mill parts, and concrete mixer blades, reducing downtime from wear-related failures by 30%.
Steel Industry:
Bloom casting molds and hot-rolling guides, maintaining dimensional stability in high-temperature, high-pressure environments.
Material Science Expertise
Patented alloy modification technology (US Patent 11,875,432) increases wear life by 50% through controlled carbide distribution, validated by SEM analysis.
End-to-End Customization
Dedicated engineering team provides CAD modeling, FEA stress analysis, and prototype casting (lead time 15 days, MOQ 50kg), ensuring first-time-right designs.
Quality Assurance
100% non-destructive testing (UT/MT/PT) and metallographic examination, compliant with API 6A, ASTM A897, and EN 10283 standards.
Global Wear Solutions
Stocked alloy grades for quick delivery (7 days for standard materials) and custom packaging (anti-rust oil + fumigated wooden crates) for international shipping (ISO 14409 compliant).
| Parameter | Value |
|---|---|
| Product Name | Wear-resistant Customized Alloy Steel Casting Manufacturers |
| Surface Treatment | Polishing |
| Surface Roughness | Ra6.3 |
| Processing Tolerance | ±0.01mm |
| Standard | AISI |
| Certifications | CE, ISO 9001:2000 |
| Dimensions | Customized based on customer drawings or samples |
| Surface Treatment Technique | Shot Blasting |
| Casting Method | Sand Casting, Investment Casting, Die Casting |
| CNC Machining | Yes |
| Origin | China |
| Material | Metal |
| Service | Custom OEM |
| Application | Machinery Equipment |
| Advantages | 100% Quality Guarantee, One-stop Service, Flexible Ordering |
Crafted from high-chromium, nickel-based alloys (e.g., ASTM A297 HC, HCS), these castings undergo rigorous heat treatment to achieve optimal hardness (HRC 55-65) and toughness, ideal for heavy-duty components in mining, cement, and steel industries. The customizable design supports complex geometries and tight tolerances (CT9-10, ISO 8062), ensuring seamless integration into high-wear applications.
Premium Alloy Formulations
Abrasion Resistance: Chromium content 20-30% enhances carbide formation, reducing wear loss by 40% compared to standard carbon steel.
Alloy Options:
High-chromium iron (HRC 58-62): Ideal for abrasive slurries (e.g., mineral processing).
Nickel-chromium steel (UTS ≥850MPa): Balances wear resistance and impact toughness for moderate-load applications.
Precision Casting Technology
Complex Geometry Support: Lost foam and investment casting processes enable intricate designs (undercuts, thin walls ≥3mm), with dimensional accuracy ±0.2% of feature size (CT9, ISO 8062).
Heat Treatment Excellence: Normalizing/tempering cycles optimize microstructure (martensite + carbides), achieving impact resistance ≥20J/cm² (ASTM A747 Grade HC).
Customization Capabilities
Tailored Solutions: In-house metallurgists design alloys for specific wear mechanisms (adhesive, abrasive, erosive), with material certificates (Mill Test Reports) provided for each batch.
Surface Treatments: Optional tungsten carbide cladding (thickness 1-5mm) and shot peening (coverage ≥90%) to further enhance surface hardness and fatigue life.
Environmental Resistance
Temperature Stability: Operational from -40°C to 600°C, maintaining 85% of room-temperature hardness at 500°C (tested per ISO 6892-1).
Corrosion Resistance: Nickel-based alloys resist mild acids (≤20% H2SO4) and atmospheric corrosion (salt spray 1000h, ASTM B117), ideal for coastal or chemical plant environments.
Mining Equipment:
Jaw crusher liners, ball mill media, and conveyor components resisting abrasive ore particles (hardness ≥600HB).
Cement & Construction:
Kiln tyres, roller mill parts, and concrete mixer blades, reducing downtime from wear-related failures by 30%.
Steel Industry:
Bloom casting molds and hot-rolling guides, maintaining dimensional stability in high-temperature, high-pressure environments.
Material Science Expertise
Patented alloy modification technology (US Patent 11,875,432) increases wear life by 50% through controlled carbide distribution, validated by SEM analysis.
End-to-End Customization
Dedicated engineering team provides CAD modeling, FEA stress analysis, and prototype casting (lead time 15 days, MOQ 50kg), ensuring first-time-right designs.
Quality Assurance
100% non-destructive testing (UT/MT/PT) and metallographic examination, compliant with API 6A, ASTM A897, and EN 10283 standards.
Global Wear Solutions
Stocked alloy grades for quick delivery (7 days for standard materials) and custom packaging (anti-rust oil + fumigated wooden crates) for international shipping (ISO 14409 compliant).
| Parameter | Value |
|---|---|
| Product Name | Wear-resistant Customized Alloy Steel Casting Manufacturers |
| Surface Treatment | Polishing |
| Surface Roughness | Ra6.3 |
| Processing Tolerance | ±0.01mm |
| Standard | AISI |
| Certifications | CE, ISO 9001:2000 |
| Dimensions | Customized based on customer drawings or samples |
| Surface Treatment Technique | Shot Blasting |
| Casting Method | Sand Casting, Investment Casting, Die Casting |
| CNC Machining | Yes |
| Origin | China |
| Material | Metal |
| Service | Custom OEM |
| Application | Machinery Equipment |
| Advantages | 100% Quality Guarantee, One-stop Service, Flexible Ordering |
