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Sand Casting Parts Series 1
Designed for broad industrial use, our General-Purpose Wear-Resistant Sand Casting Parts Series 1 offers a cost-effective solution for moderate-wear applications, combining reliable performance with easy machinability. Cast from ductile iron (ASTM A536 Grade 65-45-12) and carbon steel (ASTM A27 Grade 60-30-03), these parts feature a balanced hardness-toughness profile, ideal for general machinery, components requiring consistent wear resistance without premium alloy costs.
Balanced Mechanical Properties
Ductile Iron Grades: Tensile strength 65ksi (448MPa), elongation 12%, and hardness HB 190-220, resisting wear in moderate-load scenarios (e.g., gearboxes, pump housings).
Carbon Steel Grades: Yield strength 30ksi (207MPa), impact resistance 30J, and machinability rating 60% (compared to AISI 1018), enabling cost-effective post-casting machining.
Sand Casting Excellence
Process Advantages: Green sand and resin sand processes support large-scale production (max part weight 500kg), with dimensional tolerance CT12-13 (ISO 8062) for non-critical features.
Surface Finish: As-cast surface roughness Ra ≤12.5μm, with optional shot blasting (Ra ≤6.3μm) for improved paint adhesion.
Cost-Effective Design
Material Efficiency: Optimized wall thickness (5-50mm) and minimal draft angles (3-5°) reduce material waste by 20% compared to precision casting methods.
Standard Sizes: Stocked in common geometries (flanges, brackets, pulleys) for quick delivery, with custom modifications (drilling, tapping) available at competitive costs.
General Environment Adaptability
Temperature Range: -20°C to 300°C, suitable for indoor/outdoor applications without specialized thermal protection.
Corrosion Protection: Optional zinc plating (8μm) or epoxy coating (70μm) for atmospheric corrosion resistance (salt spray 500h, ASTM B117).
General Machinery:
Gear housings, motor brackets, and conveyor rollers in agricultural machinery, reducing maintenance frequency by 25%.
Pump & Valve Systems:
Body casings and bonnets for water pumps (ISO 2858 compliant), resisting wear from silt and particulate matter.
Material Handling:
Pallet jack forks and trolley wheels, supporting loads up to 5 tons with minimal deformation (deflection ≤L/500).
Cost-Performance Leadership
30% lower cost than equivalent investment castings for large parts, achieved through high-yield sand casting processes (mold reuse ≥500 cycles).
Rapid Prototyping
3D-printed sand molds (lead time 7 days) for low-volume orders (MOQ 10pcs), ideal for small businesses and product development.
Quality Compliance
Certified to ISO 9001:2015 and IATF 16949 (for automotive-adjacent parts), with 85% of raw materials sourced from EU/US mills (material traceability 100%).
Global Supply Network
5 strategically located warehouses (NA, EU, APAC) for 5-day delivery of standard parts, supported by 24/7 logistics tracking (GPS-enabled containers).
Designed for broad industrial use, our General-Purpose Wear-Resistant Sand Casting Parts Series 1 offers a cost-effective solution for moderate-wear applications, combining reliable performance with easy machinability. Cast from ductile iron (ASTM A536 Grade 65-45-12) and carbon steel (ASTM A27 Grade 60-30-03), these parts feature a balanced hardness-toughness profile, ideal for general machinery, components requiring consistent wear resistance without premium alloy costs.
Balanced Mechanical Properties
Ductile Iron Grades: Tensile strength 65ksi (448MPa), elongation 12%, and hardness HB 190-220, resisting wear in moderate-load scenarios (e.g., gearboxes, pump housings).
Carbon Steel Grades: Yield strength 30ksi (207MPa), impact resistance 30J, and machinability rating 60% (compared to AISI 1018), enabling cost-effective post-casting machining.
Sand Casting Excellence
Process Advantages: Green sand and resin sand processes support large-scale production (max part weight 500kg), with dimensional tolerance CT12-13 (ISO 8062) for non-critical features.
Surface Finish: As-cast surface roughness Ra ≤12.5μm, with optional shot blasting (Ra ≤6.3μm) for improved paint adhesion.
Cost-Effective Design
Material Efficiency: Optimized wall thickness (5-50mm) and minimal draft angles (3-5°) reduce material waste by 20% compared to precision casting methods.
Standard Sizes: Stocked in common geometries (flanges, brackets, pulleys) for quick delivery, with custom modifications (drilling, tapping) available at competitive costs.
General Environment Adaptability
Temperature Range: -20°C to 300°C, suitable for indoor/outdoor applications without specialized thermal protection.
Corrosion Protection: Optional zinc plating (8μm) or epoxy coating (70μm) for atmospheric corrosion resistance (salt spray 500h, ASTM B117).
General Machinery:
Gear housings, motor brackets, and conveyor rollers in agricultural machinery, reducing maintenance frequency by 25%.
Pump & Valve Systems:
Body casings and bonnets for water pumps (ISO 2858 compliant), resisting wear from silt and particulate matter.
Material Handling:
Pallet jack forks and trolley wheels, supporting loads up to 5 tons with minimal deformation (deflection ≤L/500).
Cost-Performance Leadership
30% lower cost than equivalent investment castings for large parts, achieved through high-yield sand casting processes (mold reuse ≥500 cycles).
Rapid Prototyping
3D-printed sand molds (lead time 7 days) for low-volume orders (MOQ 10pcs), ideal for small businesses and product development.
Quality Compliance
Certified to ISO 9001:2015 and IATF 16949 (for automotive-adjacent parts), with 85% of raw materials sourced from EU/US mills (material traceability 100%).
Global Supply Network
5 strategically located warehouses (NA, EU, APAC) for 5-day delivery of standard parts, supported by 24/7 logistics tracking (GPS-enabled containers).
