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Specializing in original equipment manufacturing (OEM), our OEM Sand Casting High Precision Parts offer a seamless blend of custom engineering, tight tolerances, and mass-production capability, ideal for industrial equipment manufacturers and global supply chains. Cast from aluminum, iron, and steel alloys, these parts feature CT8-9 precision (ISO 8062), traceable quality, and scalable production, ensuring consistent performance across diverse applications.
OEM-Driven Capabilities
Custom Engineering: In-house design team converts 2D drawings/3D models into casting-ready designs, optimizing for draft angles, riser systems, and machining allowances (DFM reports provided).
Tolerance Control: CT8-9 (±0.1-0.3mm) for critical dimensions, with post-casting CNC machining achieving IT10-12 tolerance (e.g., bore diameters, mating surfaces).
Material & Process Flexibility
Alloy Range:
Aluminum (A356.2, A319): For lightweight, high-strength components (e.g., automotive brackets, industrial valves).
Ductile iron (65-45-12, 80-55-06): For load-bearing parts (e.g., truck axles, gear housings).
Casting Processes:
Green sand (high-volume, cost-effective), resin sand (complex geometries), and vacuum sand (low-porosity, high-temperature alloys).
Quality & Traceability
100% Traceability: Each part tracked from melt to delivery, with Mill Test Reports, heat treatment records, and non-destructive test results available via QR code.
Statistical Quality Control: SPC monitoring for mold dimensions, pouring temperatures, and cooling rates, maintaining process capability index Cp ≥1.33.
Scalable Production
Volume Flexibility:
Low-volume: 50-500pcs via 3D-printed molds (lead time 20 days).
High-volume: 5000+pcs/month via automated molding lines (cycle time 3 minutes/mold).
Surface Finishing: In-house capabilities include shot blasting, painting, and plating (e.g., zinc, chrome), ready for direct assembly.
Industrial OEMs:
Custom pump bodies, compressor components, and transmission parts for machinery manufacturers (ISO 9001:2015 compliant).
Automotive Tier 1 Suppliers:
Engine mounts, brake caliper brackets, and differential cases (IATF 16949 certified, PPAP Level 3 capable).
Renewable Energy:
Wind turbine hubs, solar tracker brackets, and hydroelectric components (IEC 61400-1 compliant for fatigue resistance).
OEM Partnership Expertise
15+ years supporting global OEMs, with experience in APQP (Advanced Product Quality Planning) and FMEA to ensure first-time quality.
Tooling & Prototyping
7-day turnaround for 3D-printed patterns and 15-day delivery for aluminum alloy prototypes, accelerating new product development.
Global Supply Chain
Dual manufacturing facilities (China + Mexico) for near-shore/off-shore options, with duty-efficient shipping via free trade zones (NAFTA, RCEP compliant).
Cost Optimization
Value analysis/value engineering (VA/VE) services reduce material usage by 10-15% without compromising performance, supported by in-house metallurgists.
| Parameter | Value |
|---|---|
| Product Name | High Precision Sand Casting |
| Supplier | Jinhong |
| Customization | Available |
| Application | Machinery Parts |
| Processing | CNC Machining |
| Material | Iron, Cast Iron, Gray Iron, Ductile Iron, Steel, Stainless Steel, Brass, Copper, Aluminum, Zinc |
| Surface Finish | Spray-Paint, Powder Coating, Painting, Zinc Plating |
| Surface Roughness | Ra6.3 |
| Standard | AISI, JIS, ANSI, DIN, BS, GB |
| Certification | CE, RoHS, ISO 9001:2000 |
| Origin | China |
| Casting Processes | Sand Casting, Precision Casting, Investment Casting, Lost Wax Casting, Die Casting, Forging, Stamping, Machining |
| Machinery | Lathe, CNC, Drilling Machine, Milling Machine, Boring Machine, Planer, Machining Center |
| Tolerances | Casting: 0.5mm, Machining: 0.05mm, Precision Machining: 0.005mm |
Specializing in original equipment manufacturing (OEM), our OEM Sand Casting High Precision Parts offer a seamless blend of custom engineering, tight tolerances, and mass-production capability, ideal for industrial equipment manufacturers and global supply chains. Cast from aluminum, iron, and steel alloys, these parts feature CT8-9 precision (ISO 8062), traceable quality, and scalable production, ensuring consistent performance across diverse applications.
OEM-Driven Capabilities
Custom Engineering: In-house design team converts 2D drawings/3D models into casting-ready designs, optimizing for draft angles, riser systems, and machining allowances (DFM reports provided).
Tolerance Control: CT8-9 (±0.1-0.3mm) for critical dimensions, with post-casting CNC machining achieving IT10-12 tolerance (e.g., bore diameters, mating surfaces).
Material & Process Flexibility
Alloy Range:
Aluminum (A356.2, A319): For lightweight, high-strength components (e.g., automotive brackets, industrial valves).
Ductile iron (65-45-12, 80-55-06): For load-bearing parts (e.g., truck axles, gear housings).
Casting Processes:
Green sand (high-volume, cost-effective), resin sand (complex geometries), and vacuum sand (low-porosity, high-temperature alloys).
Quality & Traceability
100% Traceability: Each part tracked from melt to delivery, with Mill Test Reports, heat treatment records, and non-destructive test results available via QR code.
Statistical Quality Control: SPC monitoring for mold dimensions, pouring temperatures, and cooling rates, maintaining process capability index Cp ≥1.33.
Scalable Production
Volume Flexibility:
Low-volume: 50-500pcs via 3D-printed molds (lead time 20 days).
High-volume: 5000+pcs/month via automated molding lines (cycle time 3 minutes/mold).
Surface Finishing: In-house capabilities include shot blasting, painting, and plating (e.g., zinc, chrome), ready for direct assembly.
Industrial OEMs:
Custom pump bodies, compressor components, and transmission parts for machinery manufacturers (ISO 9001:2015 compliant).
Automotive Tier 1 Suppliers:
Engine mounts, brake caliper brackets, and differential cases (IATF 16949 certified, PPAP Level 3 capable).
Renewable Energy:
Wind turbine hubs, solar tracker brackets, and hydroelectric components (IEC 61400-1 compliant for fatigue resistance).
OEM Partnership Expertise
15+ years supporting global OEMs, with experience in APQP (Advanced Product Quality Planning) and FMEA to ensure first-time quality.
Tooling & Prototyping
7-day turnaround for 3D-printed patterns and 15-day delivery for aluminum alloy prototypes, accelerating new product development.
Global Supply Chain
Dual manufacturing facilities (China + Mexico) for near-shore/off-shore options, with duty-efficient shipping via free trade zones (NAFTA, RCEP compliant).
Cost Optimization
Value analysis/value engineering (VA/VE) services reduce material usage by 10-15% without compromising performance, supported by in-house metallurgists.
| Parameter | Value |
|---|---|
| Product Name | High Precision Sand Casting |
| Supplier | Jinhong |
| Customization | Available |
| Application | Machinery Parts |
| Processing | CNC Machining |
| Material | Iron, Cast Iron, Gray Iron, Ductile Iron, Steel, Stainless Steel, Brass, Copper, Aluminum, Zinc |
| Surface Finish | Spray-Paint, Powder Coating, Painting, Zinc Plating |
| Surface Roughness | Ra6.3 |
| Standard | AISI, JIS, ANSI, DIN, BS, GB |
| Certification | CE, RoHS, ISO 9001:2000 |
| Origin | China |
| Casting Processes | Sand Casting, Precision Casting, Investment Casting, Lost Wax Casting, Die Casting, Forging, Stamping, Machining |
| Machinery | Lathe, CNC, Drilling Machine, Milling Machine, Boring Machine, Planer, Machining Center |
| Tolerances | Casting: 0.5mm, Machining: 0.05mm, Precision Machining: 0.005mm |
