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Sand Casting Parts Series 6
Designed for versatility in industrial applications, our Multi-Functional Wear-Resistant Sand Casting Parts Series 7 offers a broad range of materials and configurations, balancing wear resistance, machinability, and cost-effectiveness. Cast from gray iron (ASTM A48 Grade 30), ductile iron (ASTM A536 Grade 60-40-18), and carbon steel (ASTM A27 Grade 55-35-18), these parts adapt to diverse wear mechanisms, from mild abrasion to moderate impact, ideal for general industrial and agricultural use.
Multi-Material Portfolio
Gray Iron (Grade 30):
HB 180-210, ideal for low-cost wear resistance in non-critical components (e.g., pulley wheels, motor bases).
Ductile Iron (Grade 60-40-18):
Tensile strength 60ksi, elongation 18%, balancing wear and impact resistance for agricultural machinery.
Carbon Steel (Grade 55-35-18):
Yield strength 35ksi, suitable for weldable parts requiring moderate wear resistance
Process Versatility
Casting Methods: Green sand for large parts (max 1000kg), resin sand for complex geometries, with surface finish options (as-cast, shot blasted, painted).
Post-Casting Services: In-house CNC machining (tolerance ±0.1mm), heat treatment (annealing, normalizing), and surface coatings (zinc, powder paint).
Wear Mechanism Adaptation
Abrasive Wear: Graphite flakes in gray iron act as solid lubricants, reducing friction in dry wear scenarios (e.g., conveyor rollers).
Adhesive Wear: Ductile iron’s ductility prevents metal transfer in sliding contacts (e.g., guide rails, bushings).
Cost-Effective Design
Standard Sizes Inventory: Over 500 common part numbers in stock (e.g., flanges, valve bodies), enabling same-day shipping for urgent orders.
Design-for-Casting Support: Engineers optimize wall thickness and draft angles to minimize machining costs, reducing overall part cost by 15-20%.
Agricultural Machinery:
Tractor gears, plow shares, and combine harvester components, resisting wear from soil and crop debris (HB ≥190).
Industrial Equipment:
Pump casings, motor mounts, and gearbox housings in conveyor systems, with optional anti-rust coatings for outdoor use (ISO 12944 C3-M).
General Fabrication:
Custom brackets and structural components for machine shops, with quick turnaround for small batches (MOQ 20pcs).
One-Stop Solution
Unique ability to cast gray iron, ductile iron, and carbon steel under one roof, offering material comparison and selection support for optimal performance-cost balance.
Lean Inventory Management
95% on-time delivery for standard parts (5-day lead time) and 15-day lead time for custom castings, supported by real-time inventory tracking (ERP-integrated).
Application Engineering
Dedicated team provides wear mechanism analysis (e.g., abrasive vs. erosive wear) and material substitution recommendations to optimize part life.
Sustainability Focus
85% sand recycling rate and 100% recycled packaging, aligned with EU Green Deal and ISO 14001:2015 environmental management.
Designed for versatility in industrial applications, our Multi-Functional Wear-Resistant Sand Casting Parts Series 7 offers a broad range of materials and configurations, balancing wear resistance, machinability, and cost-effectiveness. Cast from gray iron (ASTM A48 Grade 30), ductile iron (ASTM A536 Grade 60-40-18), and carbon steel (ASTM A27 Grade 55-35-18), these parts adapt to diverse wear mechanisms, from mild abrasion to moderate impact, ideal for general industrial and agricultural use.
Multi-Material Portfolio
Gray Iron (Grade 30):
HB 180-210, ideal for low-cost wear resistance in non-critical components (e.g., pulley wheels, motor bases).
Ductile Iron (Grade 60-40-18):
Tensile strength 60ksi, elongation 18%, balancing wear and impact resistance for agricultural machinery.
Carbon Steel (Grade 55-35-18):
Yield strength 35ksi, suitable for weldable parts requiring moderate wear resistance
Process Versatility
Casting Methods: Green sand for large parts (max 1000kg), resin sand for complex geometries, with surface finish options (as-cast, shot blasted, painted).
Post-Casting Services: In-house CNC machining (tolerance ±0.1mm), heat treatment (annealing, normalizing), and surface coatings (zinc, powder paint).
Wear Mechanism Adaptation
Abrasive Wear: Graphite flakes in gray iron act as solid lubricants, reducing friction in dry wear scenarios (e.g., conveyor rollers).
Adhesive Wear: Ductile iron’s ductility prevents metal transfer in sliding contacts (e.g., guide rails, bushings).
Cost-Effective Design
Standard Sizes Inventory: Over 500 common part numbers in stock (e.g., flanges, valve bodies), enabling same-day shipping for urgent orders.
Design-for-Casting Support: Engineers optimize wall thickness and draft angles to minimize machining costs, reducing overall part cost by 15-20%.
Agricultural Machinery:
Tractor gears, plow shares, and combine harvester components, resisting wear from soil and crop debris (HB ≥190).
Industrial Equipment:
Pump casings, motor mounts, and gearbox housings in conveyor systems, with optional anti-rust coatings for outdoor use (ISO 12944 C3-M).
General Fabrication:
Custom brackets and structural components for machine shops, with quick turnaround for small batches (MOQ 20pcs).
One-Stop Solution
Unique ability to cast gray iron, ductile iron, and carbon steel under one roof, offering material comparison and selection support for optimal performance-cost balance.
Lean Inventory Management
95% on-time delivery for standard parts (5-day lead time) and 15-day lead time for custom castings, supported by real-time inventory tracking (ERP-integrated).
Application Engineering
Dedicated team provides wear mechanism analysis (e.g., abrasive vs. erosive wear) and material substitution recommendations to optimize part life.
Sustainability Focus
85% sand recycling rate and 100% recycled packaging, aligned with EU Green Deal and ISO 14001:2015 environmental management.
